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UNIDO has prepared and published over one hundred publications, papers, manuals and guidelines, primarily aimed at technical experts and policy makers in developing countries, though many are used by sector-related institutions and development organizations elsewhere.

The website www.leatherpanel.org is intended to provide an easy access to information sources on the leather, footwear and leather products industry, as well as to UNIDO publications related to the leather sector in one place, including earlier publications that were previously only available in hard copy.

This book has been written by Mr Alan Hart specifically to Inform Instructors in footwear production at Central Footwear Training Centres, Agra and Madras, of the teaching methods most widely adopted for successful student development on British BTEC Certificate and Diploma Courses. The contents have a wide application, beyond the immediate Interests of footwear technology, for teachers engaged with practical courses for industry and commerce, where the object IS for students to learn and practice technical skills, as well as to acquire knowledge and the confidence to think for themselves and to make management decisions. The paper was presented during the 12th UNIDO Leather and Leather Products Panel in Teheran/Iran August 1995

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Leather industry is a strategically important sector for the economic and industrial development of many African countries. It has an abundant and renewable resource base in Africa’s large population of cattle, sheep and goats; it has a great employment potential, especially in the downstream part (manufacture of footwear & leather goods). However, there are major obstacles to overcome to realize its potential. Possibly the main problem are poor flaying and preservation practices and inadequate collection infrastructure. This guide is designed to be used by development agencies, policy makers, industrialists, financiers, investors, traders and farmers to open up new opportunities for better utilization of hide & skins resources and increasing the added value along the processing chain.

Due to climatic conditions the scope for green processing is limited in many countries, sodium chloride is widely used to preserve raw hides and skins. It contributes to a high volume of total dissolved solids (TDS) in the soak waste liquor. No commercially viable technology for treating effluent has been developed to date. A large amount of the salt sticking to the hide and skin surface can be removed by shaking the hides mechanically or manually.
Within the framework of the UNIDO regional programme for pollution control in the tanning industry in South-East Asia, a pilot demonstration unit was set up to demonstrate different options for

(a) desalting hides and skins prior to soaking and

(b) reusing dusted salt in the pickling operation after purifying the salt recovered.

This report covers the demonstrations carried out during the period January 1997 to February 2001 of desalting of salted raw stock and use of the recovered salt in pickling.

UNIDO through its Regional Programme for Pollution Control in the Tanning Industry in South-East Asia has been actively looking for solutions to tackle saline tannery effluent. The following technologies have been tested at pilot scale demonstration units (PDUs):

  • Mechanical / manual removal of excess salt from wet salted hides and skins
  • Reverse osmosis (RO) of treated tannery effluent
  • Improved (accelerated) solar evaporation
  • Recycling of floats in the beamhouse
  • Use of ultrafiltration in tannery effluent.

This report provides preliminary estimates of costs of setting up a multistage evaporation system for recovery of salt from the concentrate (reject) resulting from the Reverse Osmosis (RO) of treated effluents..

The main objective of this survey presented during 14th UNIDO Leather Panel in Zlin/Czech Republic is two fold: to clarify actual differences in direct manufacturing costs of footwear production in selected countries and to review the proportion of different cost components/structures in the case of comparable labour intensive products such as footwear and/or its upper. As styles vary considerably (mainly due to fashion and market demands) and systems of costing used in different parts of the world are far from being uniform, a common scheme of costing had to be established. This was based on more or less standard types of shoe styles and on a suggested, simple cost computation algorithm.

Paper presented during the 12th UNIDO Leather and Leather Products panel 1995 provides an overview about the professional training. Conclusion is that, there is no reason for having different training programmes in industrialized and developing countries, so the creation of a uniform syllabus for the leather, footwear and other leather products is not only an opportunity but also a necessity - not to mention the financial rationale (economic scale of printing text books, producing illustration materials and training software).

What is future of the chrome tanning? What will be used as a tanning agent in horizont of 50 years? In this paper prepared in 1999 Mr. Frendrup analyzed possible trends and scenarios of leather manufacture. Many issues and predictions are still relevant, especially those concerning the recent EU regulations. For additional information see also IULTCS papers concerning chrome tanning http://www.iultcs.org/pdf/IUR-1_Chromiumandleatherresearch_Abalancedview...

 


 

Total dissolved solids (TDS), specifically chlorides, in effluent are a major concern for its discharge into surface waters and its use for irrigation. Conventional treatment systems do not help reduce TDS in the industrial effluent. Taking advantage of the sunshine available for most part of the year, tanneries in Tamil Nadu, India, were required by the regulatory authority to segregate highly saline effluent (soak and pickle streams)  and evaporate it in solar pans. Due to very dissapointing results of evaporation in solar pans attempts have been made to accelerate the evaporation by simple means like combination of improved warming of the effluent and use of sprinklers. This paper reports on results of these pilot scale tests carried out under UNIDO Regional Programme in India during late 90's.

In market economies, specifically within (the present global) competitive market conditions actual performance of businesses is measured by the (international) market itself: efficient operations remain in business, produce profit and have potential to develop. In case of productive sectors of the economy, namely the agriculture, the industry, the trade and services such assessment having a post-facto character carries the risk of being late, i.e. it may jeopardize the business itself if it does not have sufficient resources to take corrective actions. Specifically assessment of industrial entities such as (sub)sectors, companies and production units plays an important role for governments and managements as its – timely obtained – results enable decision makers to initiate necessary actions.
The above considerations triggered the preparation of this study. In order to demonstrate practical applicability and usefulness of benchmarking, revealing good manufacturing practices and how thy can serve performance assessment in the industry, the paper is focusing – as an example – on footwear manufacturing and trade.

This paper was presented during the 15th UNIDO Leather Panel and later successfuly used in UNIDO TA to benchmark footwear sector and companies.

Paper was prepared based on visits to some major footwear and leather training establishments in Europe and their training systems, methodology and syllabi . Information on professional education and training were collected from several other countries (e.g. Brasil, Hungary, South Africa). Experience gained through previous UNIDO assistance with regards human resource development was also considered. Outline proposals were prepared for discussion by the 13th UNIDO Leather Panel in Bologna in November 1997. A five stage structure was proposed which would allow trainees in any country to progress against known standards to the benefit of their company and themselves.

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